It's real simple, cut out the full size outline, then at the tip and root find the 40% point from the LE then draw a line from mark to mark. The drawn line becomes the TE of the step. Cut out the 40% out line from another sheet of foam and laminate it on top of the full size one with both LE's lined up. now you have a step at the 40% point.
Sand round the LE & you're done. (The LE cross section can be as airfoil shaped as you want.)
Mike.